Tabbatar da Inganci
Kullum Ana isar da kayayyaki masu inganci.
Inganci Shine NamuLamba ta 1Fifiko
ga Duk Sassan Injin CNC na Daidaito
Masana'antun suna zaɓar injinan CNC saboda yana ba da fa'idodi da yawa. Duk da cewa injinan CNC na iya tabbatar da ingantaccen aiki da ƙarancin kurakurai fiye da injinan gargajiya, duba inganci har yanzu muhimmin ɓangare ne na tsarin masana'antu. A Kachi injinan, mun himmatu ga falsafar aiki wacce ta wuce tsammanin abokin cinikinmu game da inganci, aminci, farashi, isarwa da ƙima. Domin biyan buƙatun abokin ciniki, ƙa'idodin ciniki da ƙa'idodin masana'antu, injinan Kachi suna amfani da kayan aiki da kayan aiki daban-daban don sarrafa ingancin sassan injinan CNC.
Adadi
Inganci yana cikin kowace daki da muke ƙera. Kachi takardar shaidar ISO 9001:2015 ce kuma yarjejeniyar rashin bayyanawa (NDA)
Binciken CMM
Menene binciken CMM?
Binciken CMM yana isar da ma'aunin ma'auni daidai na ɓangaren abu ta hanyar duba adadi mai yawa na daidaitattun X, Y, da Z na saman sa. Akwai hanyoyi daban-daban na CMM don yin rikodin ma'aunin geometric, tare da binciken taɓawa, haske, da lasers sune mafi yawan. Duk ma'aunin da aka auna suna haifar da abin da ake kira gajimare mai maki. Ana iya kwatanta wannan bayanan da samfurin CAD da ke akwai don tantance karkacewar girma.
Me yasa duba CMM yake da mahimmanci?
A wurare da yawa, ainihin ma'auni yana da mahimmanci ga ingancin samfura. Ga abubuwan da aka haɗa kamar gidaje, zare, da maƙallan ƙarfe, girman dole ne ya kasance cikin iyakokin juriya mai tsauri.
A cikin injina da akwatunan gearbox, ko da ƙaramin karkacewa a cikin ma'auni - kamar dubu ɗaya na milimita - na iya yin mummunan tasiri ga aikin sassan da injin gaba ɗaya.
Tare da sabuwar fasahar Na'urar aunawa ta 3D Coordinate (CMM), ayyukan duba Kachi CMM suna ba da damar auna daidai gwargwado na kayan aiki a matsayin wani ɓangare na tabbatar da inganci.
CMM
Kayan Sashen CMM
Mai Nuna Bayanan Sirri
Ana amfani da na'urorin nuna bayanai na profile don auna siffar da girman sassan da aka yi amfani da su. Ana iya amfani da su don duba girman sassan da suka yi rikitarwa, kamar gears, don tabbatar da cewa sun cika ƙa'idodin da ake buƙata.
Ma'aunin PIN
Kayan aikin aunawa daidai da ake amfani da su don auna diamita na ramuka. Sun ƙunshi saitin sandunan silinda tare da diamita da aka ƙayyade daidai. Ana amfani da ma'aunin PIN don auna diamita na ramuka yayin aikin ƙera su.
ma'aunin tsayi
Ma'aunin tsayi kayan aiki ne don auna tsayin sassan. Hakanan hanya ce mai amfani don yin alama a saman abubuwan da sassan. Misali, lokacin da muke buƙatar sarrafa sassan da takamaiman girma, zamu iya amfani da ma'aunin tsayi don barin alamomi a kansu.
Caliper na Vernier
Vernier caliper kayan aiki ne mai sauƙin amfani, wanda ke auna sassan a cikin girman layi. Za mu iya samun ma'aunin ta amfani da alamun ƙarshe akan girman layi.
Sau da yawa ana amfani da shi don auna diamita na sassan zagaye da silinda. Ga injiniyoyi, yana da sauƙin ɗauka da duba ƙananan sassan.
Takaddun Shaida na Kayan Aiki
Za mu iya bayar da rahoton RoHS bisa ga buƙatar abokin ciniki wanda ke tabbatar da bin ƙa'idodin takamaiman kayan aiki ko samfura tare da umarnin RoHS.
Ka'idojin Masana'antu na Kachi
na Ayyukan Injin CNC
Don siffofi na girma (tsawo, faɗi, tsayi, diamita) da wurin (matsayi, daidaituwa, daidaituwa) +/- 0.005” (ƙarfe) ko +/- 0.010 (roba da haɗaka) ta hanyar ISO 2768 sai dai idan an ƙayyade wani abu daban.
Za a karya gefuna masu kaifi kuma a cire su ta hanyar da ba ta dace ba. Ya kamata a lura da kuma ƙayyade gefuna masu mahimmanci waɗanda dole ne a bar su da kaifi a kan bugu.
Ganin cewa ƙarshen saman da aka yi da injin yana da 125 Ra ko mafi kyau. Alamun kayan aikin injin na iya barin tsari mai kama da juyawa.
Roba mai haske ko mai haske zai yi laushi ko kuma yana da alamun juyawa mai haske a kan kowace fuska da aka yi da injin. Busar da beads zai bar launin frost a kan robobi masu haske.
Don fasalulluka na daidaitawa (daidaitawa da daidaituwa) da siffa (cylindrical, lebur, zagaye, da madaidaiciya), yi amfani da haƙuri kamar haka (duba teburin da ke ƙasa):
| Iyaka Don Girman da Aka Ba da Shawara | Roba (ISO 2768- m) | Karfe (ISO 2768-f) |
| 0.5mm* zuwa 3mm | ±0.1mm | ±0.05mm |
| Tsawon daga 3 zuwa 6 mm | ±0.1mm | ±0.05mm |
| Tsawon daga 6 zuwa 30 mm | ±0.2mm | ±0.1mm |
| Tsawon daga 30 zuwa 120 mm | ±0.3mm | ±0.15mm |
| Tsawon daga 120 zuwa 400mm | ±0.5mm | ±0.2mm |
| Tsawon daga 400 zuwa 1000mm | ±0.8mm | ±0.3mm |
| Tsawon daga 1000 zuwa 2000mm | ±1.2mm | ±0.5mm |
| Tsawon daga 2000 zuwa 4000mm | ±2mm | |
| An cire dukkan sassan. Mafi tsananin juriyar da za a iya cimmawa shine +/-0.01mm kuma ya dogara da yanayin sassan. | ||
Ka'idojin Masana'antu
Ayyukan Ƙirƙirar Takardar Metal
Kachi Machining tana da ƙwarewa da kuma ayyukan ƙera ƙarfe da suka dace don kawo ra'ayinka ga rayuwa.
Wannan ya haɗa da ayyuka kamar babban haƙuri da kewayon kauri mai faɗi na yanke laser, ƙarfin lanƙwasawa, da sauran zaɓuɓɓukan kammala saman.
Yana da ƙwarewa da kuma ayyukan ƙera ƙarfe da suka dace don kawo ra'ayinka ga rayuwa.
| Cikakkun bayanai na girma | Haƙuri |
| Gefe zuwa gefe, saman guda ɗaya | +/- inci 0.005 |
| Gefe zuwa rami, saman guda ɗaya | +/- inci 0.005 |
| Rami zuwa rami, saman guda ɗaya | +/- 0.010 inci |
| Lanƙwasa zuwa gefe / rami, saman guda ɗaya | +/- inci 0.030 |
| Gefe zuwa fasali, saman da yawa | +/- inci 0.030 |
| Sashe mai siffar sama, saman da yawa | +/- inci 0.030 |
| Kusurwar lanƙwasa | +/-1° |
| Ta hanyar tsoho, gefuna masu kaifi za su karye kuma su lalace. Ga duk wani gefuna masu mahimmanci da dole ne a bar su da kaifi, da fatan za a lura kuma a ƙayyade a cikin zane. | |
Kayan aikin dubawa
| Abu | Kayan aiki | Aikin Faɗi |
| 1 | CMM | X-axis: 2000mm Y-axis: 2500m Z-axis: 1000mm |
| 2 | Mai Nuna Bayanan Sirri | 300*250*150 |
| 3 | Ma'aunin Tsawo | 700 |
| 4 | Masu Kira na Dijital | 0-150mm |
| 5 | 0-150mm | 0-50mm |
| 6 | Ma'aunin Zoben Zare | Nau'ikan Zare Iri-iri |
| 7 | Ma'aunin Zoben Zare | Nau'ikan Zare Iri-iri |
| 8 | Ma'aunin PIN | 0.30- 10.00mm |
| 9 | Ma'aunin Toshe | 0.05 - 100mm |
