Inkonzo yoMatshini we-CNC
Izisombululo zokuvelisa ezenzelwe wena zeendawo ezenziwe ngomatshini ze-CNC.
Ukulungiselela iiprototypes eziqhutywa kube kanye kunye nemveliso epheleleyo yobuninzi.
Nxibelelana nathi namhlanje ukuze ucele isaphulelo seenkonzo zethu zoomatshini be-CNC.
Yintoni iCNC Machining?
Umatshini we-CNC yinkqubo elawulwa yikhompyutha equka ukususwa kwezinto kwindawo yokusebenza.
Le ndlela isebenza kakuhle kakhulu, ichanekile, kwaye iyakhawuleza xa ithelekiswa neendlela zemveli zoomatshini.
Isetyenziselwa ntoni i-CNC Machining?
Apha eKachi, sinikezela ngeenkonzo zokuchwetheza i-CNC ngokuchanekileyo ukuvelisa iindawo ezigqityiweyo ezintsonkothileyo, izinto, kunye nezixhobo zokubumba nge-injection yeplastiki okanye ukuphoswa kwe-pressure die. Ukongeza, imveliso ye-CNC isetyenziselwa ukubhola okwesibini, ukucofa, kunye nemisebenzi yokusila kwiindawo ezenziwe ngomatshini okanye kwiindawo ezenziwe ngezinye iinkqubo. Iqela lethu lisebenzisa izixhobo ezahlukeneyo zomatshini ze-CNC ezikhethekileyo ukwenza imisebenzi eyahlukeneyo kwisitokhwe esiluhlaza, kodwa ii-CNC mills zezona matshini zisetyenziswa kakhulu kwaye ziguquguqukayo kwimisebenzi yethu yemihla ngemihla.
Inkonzo yethu ye-CNC
IKachi ibonelela ngeenkonzo zokugaya ze-CNC ezenziwe ngokwezifiso kunye neenkonzo ze-lathe.
Funda ngakumbi malunga neenkonzo esizinikezelayo.
Iinkonzo ze-CNC Turnign
Inkqubo eqhelekileyo yokujika ibandakanya ukujikeleza inxalenye ngelixa isixhobo sokusika esinenqaku elinye sishukunyiswa ngaxeshanye kwi-axis yokujikeleza. Ukujika kungenziwa kumphezulu wangaphandle wenxalenye kunye nomphezulu wangaphakathi (inkqubo eyaziwa ngokuba yi-boring). Izinto zokuqala zihlala zizinto zomsebenzi eziveliswa zezinye iinkqubo ezifana nokusika, ukubumba, ukukhupha, okanye ukuzoba.
Iinkonzo zokuMila ze-CNC
Ukusila yinkqubo yokugaya kusetyenziswa izicucu ezijikelezayo ukususa izinto ngokuqhubekisa isicucu sibe yinto yokusebenza. Oku kungenziwa ngeendlela ezahlukeneyo kwi-axe enye okanye ezininzi, isantya sentloko yesicucu, kunye noxinzelelo. Ukusila kugubungela iintlobo ngeentlobo zemisebenzi kunye noomatshini, kwiikali ukusuka kwiindawo ezincinci ukuya kwimisebenzi emikhulu, enzima yokugaya. Yenye yezona nkqubo zisetyenziswa kakhulu ekusikeni iindawo ezenzelwe wena ukuya kwiindlela ezichanekileyo zokunyamezelana.
Izikhokelo kunye nemisebenzi yokugaya i-CNC
Imigaqo yethu esisiseko ibandakanya izinto ezibalulekileyo zoyilo ezijolise ekuphuculeni ukwenziwa kwezinto, ukuphucula inkangeleko, kunye nokunciphisa ixesha lokuvelisa iyonke.
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Ubuchule-
Ukugaya nge-CNC yinkqubo yokuvelisa ethatha indawo apho iindawo zigaywa ngokukhawuleza kwiibhloko zezinto eziluhlaza kusetyenziswa oomatshini bokugaya be-CNC abacwangciswe yi-G-code. Oomatshini be-CNC abane-axis ezi-3 kunye ne-axis ezi-5 baxhotyiswe ngezixhobo ezahlukeneyo ukuphucula ukusebenza kakuhle kunye nesantya semveliso. Izixhobo zeplastiki zigcina imeko yazo yokugaywa emva kokugaya, ngelixa iindawo zesinyithi zinokunyangwa ngaphezulu komhlaba ezifana ne-anodizing kunye ne-chrome plating. Emva kokuba ukugaya kugqityiwe, iindawo ziyanyangwa ukugqiba umphezulu ngaphambi kokuba zipakishwe kwaye zithunyelwe.
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Ukunyamezelana-
IKachi ingakwazi ukugcina ukunyamezelana komatshini we-+/- 0.005 in. (0.13mm). Iimpawu zenxalenye mazibe nkulu kune-0.020 in. (0.51mm) kwaye ubukhulu benxalenye bube ngaphezu kwe-0.040 in.
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Ukuguqula Icandelo Lezixhobo Zobuchule
Inkqubo yethu yokujika i-CNC isebenza kakuhle kakhulu kwaye isenza sikwazi ukuvelisa iiprototypes ezenziwe ngokwezifiso kunye neendawo zokugqibela ngemini nje enye. Sisebenzisa iilathe ze-CNC zanamhlanje ezixhotyiswe ngezixhobo zamandla umatshini uluhlu olubanzi lweempawu ezifana nemingxunya ye-axial kunye ne-radial, ii-flats, ii-grooves, kunye ne-slots.
Ukulungiswa kwe-CNC kudla ngokusetyenziswa kwiimeko ezahlukeneyo, kuquka:
- Izixhobo zokwenza iiprototypes ezisebenzayo kunye neemveliso zokugqibela
- Ukudala iindawo ezineempawu ze-cylindrical
- Ukuvelisa iindawo ezinemingxunya ye-axial kunye ne-radial, ii-flats, ii-grooves, kunye ne-slots
Iqela lethu leenjineli ezinamava kunye neengcali zobugcisa zisebenza ngokusondeleyo nabathengi ukuqinisekisa ukuba iindawo zabo zenziwe ngomatshini ngokweemfuno zazo ezichanekileyo. Sisebenzisa isoftware nezixhobo zamva nje ukucwangcisa oomatshini bethu, siqinisekisa ukuba yonke indawo yenziwe ngokuchanekileyo nangokuchaneka.
Nje ukuba inkqubo yokwenziwa kwemishini igqityiwe, iindawo zethu zijongwa ngononophelo umgangatho ukuqinisekisa ukuba ziyahlangabezana nemigangatho yethu ephezulu yomgangatho kunye nokuhambelana. Sikwabonelela ngeendlela ezahlukeneyo zokugqiba, kubandakanya i-anodizing kunye ne-chrome plating, ukunika iindawo zethu inkangeleko yobungcali necocekileyo.
Kwiziko lethu, sizimisele ukubonelela abathengi bethu ngezixhobo kunye neenkonzo ezikumgangatho ophezulu. Nokuba ufuna iprototype enye okanye imveliso enkulu, sinobuchule kunye nezakhono zokuhlangabezana neemfuno zakho.
Izikhokelo zoYilo lwe-CNC Turning
Izikhokelo zethu ziphucula ukwenziwa kwenxalenye kwaye zinciphisa ixesha lokuvelisa.
| Ubukhulu obukhulu | Ububanzi | 100.33mm |
| Ubude | 228.6mm | |
| Ubukhulu obuphantsi | Ububanzi | 4.07mm |
| Ubude | 1.27mm | |
| Ubukhulu bodonga | 0.51mm | |
| I-engile | 30° | |
| Ukunyamezelana | +/- 0.13mm |
Ukugqitywa komphezulu kubandakanya inkqubo yokutshintsha umphezulu wesinyithi ngokutshintsha, ukususa okanye ukongeza, kwaye isetyenziselwa ukulinganisa ubume bomphezulu ochazwa ngoku:
Ukubeka – Icala lepateni yomphezulu ebalaseleyo (edla ngokugqitywa yinkqubo yokwenziwa). Ukugoba – Ibhekiselele kwiimpazamo ezincinci okanye ukungalungelelani okukhulu, njengeendawo ezigobileyo okanye eziphambukile kwiinkcukacha.
Ukubeka – Icala lepateni yomphezulu ebalaseleyo (edla ngokugqitywa yinkqubo yokwenziwa). Ukugoba – Ibhekiselele kwiimpazamo ezincinci okanye ukungalungelelani okukhulu, njengeendawo ezigobileyo okanye eziphambukile kwiinkcukacha.
Iingenelo zeNkqubo yokugqiba umphezulu wesinyithi
Imisebenzi yonyango lomphezulu wesinyithi ingashwankathelwa ngolu hlobo lulandelayo:
-Phucula inkangeleko yeendawo
-Yongeza imibala ethile emihle
-Tshintsha ukukhanya
-Ukwandisa ukumelana neekhemikhali
-Yandisa ukumelana nokuguguleka
-Nciphisa imiphumo yokugqwala
-Nciphisa ukungqubana
-Susa iziphene zomphezulu
-Ukucoca iindawo
-Isebenza njengengubo yokuqala
-Lungisa ubungakanani
Imibuzo ebuzwa rhoqo ngenkonzo yoomatshini beKachi CNC
Singumnikezeli weenkonzo zoomatshini be-CNC obalaseleyo ngokweemava, ubuchule kunye nodumo.
Oomatshini be-CNC banokusebenza ngezinto ezahlukeneyo, kuquka iintsimbi (ezifana ne-aluminium, i-bronze, kunye nentsimbi), iiplastiki (ezifana ne-ABS, i-nylon, kunye ne-polycarbonate), kunye nomthi.
Ixesha elithathwayo ukuvelisa iindawo nge-CNC machining lixhomekeke kwizinto ezininzi, kuquka ubunzima benxalenye, uhlobo lwezinto ezisetyenzisiweyo, kunye nobukhulu bomyalelo. Nangona kunjalo, ngokubanzi, i-CNC machining yinkqubo ekhawulezayo.
Ixabiso lomatshini wokugaya we-CNC liyahluka ngokuxhomekeke kwizinto ezahlukeneyo, kuquka ubunzima benxalenye, uhlobo lwezinto ezisetyenzisiweyo, kunye nobukhulu bomyalelo. Nangona kunjalo, ngokubanzi, umshini wokugaya we-CNC yindlela engabizi kakhulu yokuvelisa iinxalenye kunye neemveliso ezikumgangatho ophezulu.
Umatshini wethu wokugaya i-CNC unako ukufikelela kumlinganiselo oqhelekileyo wee-microns ezingama-0.05 kwiinkonzo ezininzi zorhwebo nezemizi-mveliso. Ukuba ufuna umlinganiselo oqinileyo kwiiprojekthi ezikhethekileyo, nceda uzive ukhululekile ukunxibelelana nathi ukuze ufumane iinkonzo zokubonisana zobungcali.
Izizathu Zokukhetha Iinkonzo Zethu
Umboniso weCandelo leMishini ye-CNC echanekileyo
Jonga igalari yethu ebanzi yeeprototypes ezikumgangatho ophezulu kunye neenxalenye ezibonisa iimveliso ezenziwe ngokwezifiso ngabathengi bam abaxabisekileyo.
