Amaphuzu ama-5 e-CNC Machining Aluminium

Imishini ye-CNC isebenza ngokwezinhlelo zekhompyutha futhi ingasetshenziswa ekwakhiweni kweprototype noma ekukhiqizweni kwemikhiqizo eqediwe ngobuningi. I-Aluminium iyinto yomshini esetshenziswa kakhulu futhi isibe yinto ekhethwayo embonini yokukhiqiza ngenxa yokusebenza kwayo okuhle kakhulu ezimpahleni zomshini. I-Aluminium ayinazo nje kuphela izakhiwo ezinhle zokushisa, kodwa futhi inamandla aphezulu omshini futhi kulula ukuyibumba. Ifaneleka kakhulu ekubholeni ekucutshungulweni kwe-aluminum ye-CNC. Siwazisa kakhulu ama-alloy e-aluminum kunezinye izinsimbi ezilula. Eminyakeni yamuva nje, ukusetshenziswa kwe-aluminum ye-CNC kukhuphuke kakhulu ezingxenyeni zezimoto nakwezinye izindawo zokukhiqiza ze-CNC ezidinga ukukhanya.

• Izici eziyinhloko kanye nokusetshenziswa kwe-aluminium embonini ye-CNC yilezi ezilandelayo:

I-Aluminium iyinsimbi enezakhiwo ezibonakalayo. Ilula ngobukhulu, inobukhulu obungu-2.68 g/cm3 kuphela, kodwa isakhiwo sayo siqinile kakhulu futhi sihlala isikhathi eside. Indawo yokuncibilika kwe-aluminium ingu-640°C, futhi kulula ukuyicubungula ibe yizimo ezahlukahlukene ngesikhathi sokucubungula. Ubuso bayo bumpunga njengesiliva, futhi ukuphela kwayo kunquma ukujula kombala.

I-Aluminium iyisiphehli sikagesi esihle, kodwa ukuhanjiswa kwayo kungaphansi kwethusi. Kodwa-ke, ngenxa yobukhulu bayo obukhanyayo, isetshenziswa kabanzi ezimweni lapho kudingeka khona ukunciphisa isisindo, njengezingxenye zezimoto, izakhiwo zezindiza, kanye nemishini yezokwelapha. Ayinamagnetic futhi kunzima ukuyishisa, okwandisa nenani layo lokusetshenziswa kulezi zinsimu.

Sekukonke, i-aluminium iyinto yobunjiniyela esebenza kahle kakhulu. Inezinzuzo zokuba lula, iqine, futhi kulula ukuyicubungula, ngakho-ke isetshenziswa kabanzi ezimbonini eziningi ezidinga isisindo esincane noma ukucubungulwa okulula.

Uhlobo lwe-aluminium alloy okhetha ukuyisebenzisa ekugcineni luncike ezidingweni zephrojekthi yakho yokulungisa, ngakho-ke ungahlela ama-aluminium alloy ngokuya ngokubaluleka kwezakhiwo ezahlukahlukene, kusukela kokuningi kuya kokungabalulekile. Ukuthatha le ndlela kungakusiza ukhethe i-aluminium alloy enezakhiwo ezithile kanye nezimo ezihambisana nezidingo zakho.

• Okulandelayo ezinye zezindlelaama-pes anamaqiniso abalulekile mayelanaI-Aluminiumibanga:

1. I-6061 Aluminium Alloy: Lena ingenye yama-aluminium alloy avame kakhulu futhi asetshenziswa kabanzi. Inezakhiwo ezinhle kakhulu zemishini ezifana namandla aphakathi kanye nokuqina okuhle kakhulu. I-aluminium alloy engu-6061 inhle ekusebenzeni nasekushiseni okubandayo, futhi inokumelana okuhle nokugqwala. Lokhu kuyenza isetshenziswe kabanzi ezakhiweni zobunjiniyela ezidinga ukusebenza okubandayo noma ukushisisa.
2. I-aluminium alloy engu-7075: Uma iqhathaniswa ne-aluminium alloy engu-6061, i-aluminium alloy engu-7075 inamandla aphezulu kodwa ukusebenza kahle kokushisela akukuhle. Kodwa-ke, yaziwa ngamandla ayo amahle okukhathala futhi ifanele izingxenye ezibhekene nokucindezeleka okuyinkimbinkimbi. I-aluminium alloy engu-7075 ivame ukusetshenziswa ezintweni zesakhiwo ezidinga ukumelana nokucindezeleka okuphezulu, njengezindiza ezithwala umoya kanye nohlaka lwamabhayisikili.
3. I-aluminium alloy ka-2024: Lena i-aluminium alloy enamandla aphezulu. Ngenxa yokumelana kwayo nokuguguleka okuhle kakhulu kanye namandla okusebenza, isetshenziswa kakhulu ezingxenyeni zesakhiwo ezisindayo emikhakheni yezempi neyezindiza. Kodwa-ke, i-aluminium alloy ka-2024 inokusebenza okungekuhle kokushisela kanye nokumelana nokugqwala. Ayifaneleki izakhiwo zobunjiniyela ezidinga ukushisela noma ukuvikelwa kokugqwala.
4. I-aluminium alloy engu-5052: I-aluminium alloy engu-5052 inamandla aphansi, kodwa ishibhile futhi isebenza kahle ekucubunguleni. Inamandla okuhle okugqwala futhi ivame ukusetshenziswa ezakhiweni ezidinga ukulwa nokugqwala, njengemikhumbi, amapayipi, njll. I-aluminium alloy engu-5052 ifanele izingxenye ezinezindonga ezincane ezidinga ukucubungulwa okubandayo, njengamathangi, amapuleti, njll.
5. I-aluminium alloy engu-3003: I-aluminium alloy engu-3003 iyi-aluminium ethambile enokuqukethwe okuphansi kwe-silicon kanye namandla aphansi kakhulu. Kodwa inokunwebeka nokwakheka okuhle kakhulu, kanye nezindleko zokucubungula eziphansi. I-aluminium alloy engu-3003 ivame ukusetshenziswa ezingxenyeni ezingezona ezakhi ezidinga ukucutshungulwa kokwakheka, njengezibiyeli zebhodi, amabhokisi ezinto zasekhaya, njll. Ngaphezu kwalokho, ingasetshenziswa futhi emikhiqizweni edinga ukupendwa ngemuva, njengezingxenye zangaphandle zezimoto.
6. I-aluminium alloy engu-5083: I-aluminium alloy engu-5083 iyi-aluminium alloy elwa nokugqwala emanzini olwandle enokuqukethwe okuphezulu kwe-manganese kanye nokumelana okuhle kakhulu nokugqwala. Ifanele izakhiwo ezidinga ukusetshenziswa ezindaweni zamanzi olwandle isikhathi eside, njengemikhumbi yemikhumbi kanye nezakhiwo zasogwini. I-aluminium alloy engu-5083 nayo inezakhiwo ezinhle kakhulu zemishini futhi ingathatha indawo ye-aluminium alloy engu-6061 ezisetshenziswa eziningi.

• Izingxenye ze-Aluminium kanye nama-Prototype e-Aluminium

Ama-alloy e-aluminium asetshenziswa kabanzi ekukhiqizeni izingxenye ezimbonini ezahlukahlukene ngenxa yokuthi aphansi kodwa anamandla aphezulu. I-alloy ye-6061-T6 ingenye yama-alloy e-aluminium asetshenziswa kakhulu. Ifaneleka kuma-elekthronikhi, ezokuthutha, ezindiza kanye neminye imikhakha.

Umshini wokugaya we-CNC unikeza imiphumela emihle kakhulu yomshini wokugaya izingxenye ze-aluminium. Ngokusebenzisa umshini wokugaya we-CNC, singalawula ukubekezelela izingxenye ze-aluminium ku-0.01mm noma ngaphansi, sikhiqize izimo zezingxenye eziqondile. Ngesikhathi esifanayo, ukwenza ngcono imigqa yokucubungula ye-CNC nakho kwenza inqubo yonke yokucubungula isebenze kahle.

Ngokuthuthuka kobuchwepheshe be-CNC, izinhlobo eziningi zezingxenye ze-aluminium ziyakhiqizwa futhi zisetshenziswa kabanziamaphrojekthi obunjiniyela.

• Insimu yezindiza: Izingxenye ze-fuselage yezindiza kanye nezingxenye zenjini zidinga ama-alloy e-aluminium anamandla aphezulu futhi alula;
• Imboni yezimoto: Izingxenye zenjini kanye nezingxenye zokumiswa zidinga ukushisa okuphezulu kanye nama-alloy e-aluminium angagugi;
• Imboni ye-elekthronikhi: Ama-casing omakhalekhukhwini nama-casing ekhompyutha adinga ama-alloy e-aluminium anokushisa okuhle;
• Imishini kagesi: Igobolondo le-transformer lidinga i-aluminium alloy enomoya omuhle wokuqhuba;
• Imishini yemishini: amagiya nama-bearings adinga i-aluminium alloy engagugi;
• Imboni yokwakha: Uhlaka lweminyango namafasitela ludinga i-aluminium alloy engagqwali;
• Imboni elula: Amathini okuphuza adinga ama-aluminium alloys ashibhile;

• Ukucutshungulwa kwe-aluminium ye-CNC:

I-Aluminium ithambekele ekuguqukeni ngesikhathi sokucubungula, ikakhulukazi ngenxa yokuqina kwayo okukhulu kokushisa kanye nokuqina okuphansi uma kuqhathaniswa nezinye izinto zensimbi. Kodwa-ke, ngezindlela zesayensi nezinengqondo zokucubungula, ukuguquka kwezinto ze-aluminium ngesikhathi sokucubungula kungagwenywa kahle futhi kuncishiswe.

Ukucubungula okulinganayo kungenye yezindlela ezibalulekile zokulawula ukuguquguquka. Uchungechunge lokucubungula kufanele luhlelwe kahle ukuze kugwenywe ukugcwala okukhulu kokushisa ezindaweni zasendaweni nokusabalalisa amandla okushisa ngokulinganayo. Indlela yokucubungula ngokwezinga ingasetshenziswa ukucubungula yonke imininingwane endaweni efanayo ngesikhathi esisodwa, ukuze ukucindezeleka kokushisa okukhiqizwayo kuhlakazeke kangcono, ngaleyo ndlela kuncishiswe ngempumelelo amathuba okuguquguquka.

Ukukhetha amapharamitha okusika afanele nakho kubaluleke kakhulu. Izici eziyinhloko ezithonyayo zifaka phakathi ukujula kanye nesivinini sokusika. Ngakolunye uhlangothi, ukujula kokusika kufanele kugcinwe kukhulu futhi isivinini sokusika kufanele sigcinwe sisezingeni eliphezulu ukuze kuthuthukiswe ukusebenza kahle kokucubungula futhi kuncishiswe inani lezikhathi zokucubungula; ngakolunye uhlangothi, izilungiselelo zamapharamitha akufanele zibe zikhulu kakhulu ukuze kugwenywe amandla okusika ngokweqile okuholela ekuguqukeni. Ngaphezu kwalokho, ukugcina amathuluzi okusika ehlanzekile kusiza futhi ukugcina ukusatshalaliswa kokushisa okulinganayo ngesikhathi sokusika.